• Custom Box Inserts Manufacturer in China

    Precision-fit inserts to secure products and elevate presentation—EVA/foam, velvet flocking, paperboard dividers, molded pulp, and more.

  • What Are Custom Inserts?

    Custom inserts (also called box inserts or inner trays) are fitted components placed inside packaging to hold products firmly in place. They protect items during shipping, keep sets organized, and enhance the perceived value of your brand through clean presentation and premium materials.

    Key benefits

    • Protects products from movement, impact, and scratches
    • Keeps multi-item sets organized and display-ready
    • Upgrades unboxing with premium textures and fit
    • Supports retail presentation and reduces returns

    Ideal for
    Cosmetics, skincare, perfumes, jewelry, electronics, gifts, candles, and premium sets.

  • Custom Insert Types

    Insert Materials & Structures We Offer

    Rigid box with a precision-cut EVA foam insert, shown open on a marble counter in a luxury showroom.

    EVA Foam Insert

    Precision-cut EVA for strong protection and clean compartments.

    Open rigid box with a soft PU foam insert designed for cushioning and protection.

    PU Foam Insert

    Soft cushioning for fragile items and cost-effective protection.

    Luxury rigid box with a velvet flocked insert, shown open to highlight the soft texture and cutouts.

    Velvet Flocked Insert

    Luxury feel for jewelry and premium gifting with soft touch texture.

    Rigid box with a folded paperboard tray insert and dividers for organized packaging.

    Paperboard Insert (Folded Tray)

    Eco-friendly folded structures with dividers for neat organization.

    Open rigid box with a molded pulp insert tray, highlighting eco-friendly texture and fitted cavities.

    Molded Pulp Insert

    Sustainable molded trays for shock absorption and plastic-free packaging.

    Rigid box with a vacuum formed PET tray insert, shown open to display precise molded cavities.

    Vacuum Formed Insert (PET/PS)

    Clear or tinted formed trays for retail display and precise positioning.

  • Why Choose Our Custom Inserts

    Designed for Fit, Protection, and Brand Presentation

    Accurate Fit for Your Product

    Built to match your product dimensions and loading orientation.

    Protection That Reduces Damage

    Engineered to prevent movement and impact during transit.

    Premium Look & Clean Layout

    Compartments, cutouts, and alignment designed for an elevated unboxing.

    Multiple Materials for Any Budget

    From eco paperboard/pulp to luxury velvet and EVA.

    Fast Prototyping & Sampling

    Test fit and presentation before mass production.

    One-Stop Packaging Integration

    Insert + box matched perfectly for consistent quality and efficiency.

  • Customization Option

    Customize materials, thickness, layout, and surface finish — tailored to your product and packaging style.

    Materials

    EVA/PU foam, velvet flocking, paperboard, molded pulp, PET/PS vacuum formed

    Insert Structure

    Single cavity, multi-compartment, dividers, layered trays, removable inserts

    Surface & Details

    Fabric wrap, flocking, hot stamping (no text required), pull ribbons, finger notches

    Fit & Function

    Drop test support, anti-scratch lining, tight tolerance cutouts, kit organization

  • Custom Inserts Gallery

    Recent Custom Inserts Projects

    Jewelry Insert with Velvet

    Jewelry Insert with Velvet

    Cosmetic Set Insert with Paper

    Cosmetic Set Insert with Paper

    Electronics Insert with EVA

    Electronics Insert with EVA

    Perfume Insert with Vacuum

    Perfume Insert with Vacuum

    Eco Molded Pulp Insert

    Eco Molded Pulp Insert

    Multi-Layer Insert for Gift

    Multi-Layer Insert for Gift

    Candle Insert with Foam

    Candle Insert with Foam

    Retail Display Insert

    Retail Display Insert

  • Manufacturing Process

    How We Make Your Custom Inserts

    From product measurements to final inspection, each step is controlled for fit and consistency.

    1

    Structure & Dieline Confirmation

    Finalize dimensions, structure, and dielines to ensure perfect fit and smooth production.

    2

    Rapid Sampling for

    Approval

    Create fast prototypes to validate look, feel, and fit before mass production.

    3

    Color-Accurate Printing

    & Lamination

    Consistent color control with protective lamination for a premium surface finish.

    4

    Precision Die Cutting

    Clean cuts and tight tolerances for sharp edges and accurate assembly.

    5

    Hand Wrapping & Assembly

    Hand-wrap and assemble carefully for clean corners, tight wraps, and luxury feel.

    6

    Final QC & Shipping Ready

    Inspect every box and pack securely to protect quality during shipping transit.

  • Need Inserts That Fit Perfectly?

    Send your product dimensions, weight, and packaging style — we’ll recommend the best insert material and layout, and provide a quote within 24 hours.

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