• Custom Packaging Inserts for Product Protection and Presentation

    QX Packs designs EVA, foam, velvet, paperboard, molded pulp, and thermoformed inserts for custom boxes. Share your product size, product weight, quantity per design, product photos, and insert requirements so we can review the material, cavity layout, tooling needs and packaging direction.

  • For a Faster Custom Insert Quote

    Send these details so we can suggest a practical insert structure and quotation direction.

    1. Product photos or reference packaging
    2. Product size and weight
    3. Box type or box size
    4. Box + inserts or inserts only
    5. Quantity per design
    6. Preferred insert material
    7. Number of products per box
    8. Target market or sales channel
    9. Special protection needs

    Not sure about the box structure?

    You can also review our Custom Rigid Boxes or Packaging Solutions before sending your insert details.

    For faster suggestions, please send product photos, product size and weight, box type or box size, box + inserts or inserts only, quantity per design, preferred insert material, and protection needs.

    Insert Supply Scope

    Tell us whether you need inserts only or a complete box-and-insert set. We review standalone insert requests by material, cavity layout, tooling requirements and quantity per design. Availability and minimum quantities are confirmed after reviewing the project specification.

  • What Are Custom Inserts?

    Custom inserts are fitted internal packaging components designed to hold products firmly in place. They protect items during shipping, improve organization, and enhance the overall presentation inside the box.

    Depending on the product, packaging style, and protection needs, inserts can be made in EVA foam, PU foam, velvet flocked materials, paperboard, molded pulp, or thermoformed plastic.

    By using custom inserts, brands can:

    • Help limit product movement and improve internal support when checked with the approved box and shipping pack
    • Create a cleaner and more organized internal layout
    • Improve product presentation and unboxing experience
    • Match different product sizes, shapes, and packaging styles

    Ideal for
    Cosmetics, skincare, perfumes, jewelry, electronics, gifts, candles, and premium sets.

    Custom Inserts for Different Product Types

    Different products require different insert structures. EVA foam inserts are often used for electronics, jewelry, and fragile gift sets. Paperboard inserts are suitable for cosmetics, skincare, candles, and lighter retail products. Molded pulp inserts can be reviewed for projects seeking to reduce plastic components. Suitability depends on product shape, protection needs, order quantity and material availability. QX Packs helps match insert materials, cavity layout, and box structure based on product size, weight, and presentation needs.

    Custom inserts are often used together with rigid boxes, drawer boxes, lid and base boxes, and folding cartons.

  • Insert Options by Product Type

    Different products need different insert structures. Share your product photos, size, quantity, and packaging goal so we can suggest a practical insert material and layout.

    Custom EVA foam insert for electronics accessories packaging

    Electronics Inserts

    For chargers, cables, earbuds, adapters, and small electronic parts, EVA foam or molded pulp inserts help hold each item in place and reduce movement during shipping.

    Velvet jewelry insert for custom jewelry packaging box

    Jewelry Inserts

    For rings, necklaces, bracelets, watches, and premium accessories, velvet, EVA, or paper-wrapped inserts help improve display and protect delicate surfaces.

    Custom paperboard insert for cosmetics and skincare packaging

    Cosmetic Inserts

    For bottles, jars, tubes, palettes, and skincare sets, paperboard, molded pulp, EVA, or PET inserts help organize products and create a cleaner unboxing experience.

    Custom insert tray for gift sets and product kits

    Gift Set Inserts

    For multi-item gift sets, candles, fragrance sets, retail bundles, and product kits, custom inserts separate each item and reduce internal movement.

  • Custom Insert Styles

    Insert materials and structures for protection, organization, and premium presentation.

    Rigid box with a precision-cut EVA foam insert, shown open on a marble counter in a luxury showroom.

    EVA Foam Insert

    Precision-cut EVA for strong protection and clean compartments.

    Open rigid box with a soft PU foam insert designed for cushioning and protection.

    PU Foam Insert

    Soft cushioning for fragile items and cost-effective protection.

    Luxury rigid box with a velvet flocked insert, shown open to highlight the soft texture and cutouts.

    Velvet Flocked Insert

    Luxury feel for jewelry and premium gifting with soft touch texture.

    Rigid box with a folded paperboard tray insert and dividers for organized packaging.

    Paperboard Insert (Folded Tray)

    Eco-friendly folded structures with dividers for neat organization.

    Open rigid box with a molded pulp insert tray, highlighting eco-friendly texture and fitted cavities.

    Molded Pulp Insert

    Molded pulp trays can be reviewed for fitted protection and reduced plastic components, depending on product shape, order quantity and material availability.

    Rigid box with a vacuum formed PET tray insert, shown open to display precise molded cavities.

    Vacuum Formed Insert (PET/PS)

    Clear or tinted formed trays for retail display and precise positioning.

  • Why Choose QX Packs Custom Inserts

    Designed for fit, protection, and better product presentation.

    Accurate Fit for Your Product

    Built to match product dimensions and reduce internal movement.

    Protection That Reduces Damage

    Designed to protect products during shipping, handling, and storage.

    Premium Internal Presentation

    Suitable for cosmetics, jewelry, electronics, and other premium packaging applications.

    Multiple Material Options

    Available in EVA, foam, flocked, molded pulp, paperboard, and thermoformed plastic.

    Fast Prototyping & Sampling

    Trial fit and prototype support help confirm structure before production.

    One-Stop Packaging Integration

    Custom inserts can be developed together with rigid boxes, folding boxes, and gift packaging.

    If you are still comparing box structures, see our Packaging Solutions page for rigid boxes, folding cartons, drawer boxes, sleeves, and custom inserts.

  • Custom Insert Customization Options

    Choose insert materials, structure, fit, and surface details based on your product and packaging style.

    Materials

    EVA foam, PU foam, velvet flocked materials, paperboard, molded pulp, and PET/PVC options.

    Insert Structure

    Cut cavities, folded trays, layered layouts, dividers, lift tabs, and product-specific compartments.

    Surface & Details

    Flocked finishes, printed liners, wrapped surfaces, die-cut shaping, and branded internal presentation.

    Fit & Function

    Built for display, protection, organization, and easier product placement inside the box.

  • Custom Inserts Gallery

    Recent Custom Inserts Projects

    Jewelry Insert with Velvet

    Jewelry Insert with Velvet

    Cosmetic Set Insert with Paper

    Cosmetic Set Insert with Paper

    Electronics Insert with EVA

    Electronics Insert with EVA

    Perfume Insert with Vacuum

    Perfume Insert with Vacuum

    Eco Molded Pulp Insert

    Eco Molded Pulp Insert

    Multi-Layer Insert for Gift

    Multi-Layer Insert for Gift

    Candle Insert with Foam

    Candle Insert with Foam

    Retail Display Insert

    Retail Display Insert

  • Our Custom Insert Production Process

    1

    Structure & Dieline Confirmation

    Finalize dimensions, structure, and dielines to ensure perfect fit and smooth production.

    2

    Rapid Sampling for

    Approval

    Create fast prototypes to validate look, feel, and fit before mass production.

    3

    Material Cutting / Forming

    Cut, CNC-route, die-cut, or thermoform the insert to match cavities, tolerances, and loading orientation.

    4

    Precision Die Cutting

    Clean cuts and tight tolerances for sharp edges and accurate assembly.

    5

    Assembly & Surface Finishing

    Apply flocking, fabric wrap, liners, pull ribbons, and assemble layered trays for a clean premium presentation.

    6

    Final QC & Shipping Ready

    Check insert dimensions, cavity fit, surface condition and compatibility with the approved box before packing and shipment.

  • Before sampling or production, you can also review our custom packaging process and order checklist.

  • Custom Packaging Inserts FAQ

    Your Questions Answered

  • Custom Packaging Insert Guides

    Planning inserts for jewelry, cosmetics, electronics, bottles, or product kits? Explore these guides to compare insert materials, protection levels, layout options, and the information needed before requesting a quote or approving a sample.

  • Request a Custom Insert Quote

    Share your product photos, product size and weight, box type or box size, box + inserts or inserts only, quantity per design, preferred insert material, and protection needs. QX Packs will review your details and suggest a practical insert structure and quotation direction.

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